Proof-style examples

Industrial Problems We Are Built to Solve.

Use these examples to show customers the type of downtime, replacement-part, and fixture problems THIELEN 3D is designed to handle.

Case Study Format

Problem → Impact → Solution → Result. This is how you sell value instead of plastic.

Broken Conveyor Sensor Bracket

Problem: Sensor bracket cracked and alignment failed.
Impact: Conveyor lane unreliable.
Solution: Scan/measure, redesign with stronger geometry, print in PETG or CF nylon.
Result: Faster replacement than OEM wait time.

Obsolete Machine Knob

Problem: OEM part unavailable.
Impact: Operator control difficult or unsafe.
Solution: Reverse engineer knob, improve grip, print durable replacement.
Result: Avoid buying expensive assembly.

Warehouse Scanner Mount

Problem: Handheld scanners damaged or misplaced.
Impact: Lost time and replacement hardware costs.
Solution: Custom scanner dock/mount for carts and stations.
Result: Repeatable part across multiple stations.

Drill Guide Fixture

Problem: Holes drilled inconsistently.
Impact: Rework and scrap.
Solution: Custom drill guide and positioning fixture.
Result: Faster training and more consistent work.

Food Plant Tool Holder

Problem: Tools stored inconsistently near production line.
Impact: Wasted time and sanitation issues.
Solution: Color-coded washdown-friendly holders.
Result: Better organization and cleaner workflow.

Prototype Enclosure

Problem: Startup needed enclosure before tooling.
Impact: Delayed customer demo.
Solution: Print functional enclosure and iterate quickly.
Result: Demo-ready part without injection mold cost.

Replace these examples with real customer results as soon as you complete jobs. Add photos, timelines, and savings when allowed.